Production Engineer

Job Description:

• Proficient in AutoCAD, ERP or SAP
• Automotive and Oil & Gas industry background are highly preferred
• Responsible for Tool development and Tool Trials, JIG & Fixtures.
• Development of machining process and programming for new parts manually for large size horizontal boring, Vertical machining , turning, Experience on steel castings machining will be preferred.
• Expertise in New component machining proving, Fixture setting, Component drawing study, Subassembly operation fulfilling the production target through workload distribution.
• Must know CNC VMC, HMC,HBM ,Turning technical specs and machining parameters and ability to quote the time required for a certain job after studying a drawing.
• Responsible for ECN implementation & Tool Trial, RFQ, Spec Meeting, Close of event Timely as per customer requirement.
• Supervise the production engineering team and assist in the design and commissioning of fixtures and tooling necessary for machining new components.
• Training and development of operators to ensure proper execution of the defined processes.
• Co-ordination Between Machine Shop and handling & monitoring Prototype / sample development.To ensure all critical process part to be re- inspected before dispatch
• A good knowledge of appropriate cutting data for machining a variety of materials including stainless steel, carbon steel, high alloy steel etc.,
• Responsible for Prepare the APQP, PPAP Documents to analyse and take corrective & preventive actions on all the issues reported.
• Responsible for safety norms and machine safety.
• Coordination with production planning and scheduling of production in consultation with the shop in charge.
• Possess Greenfield project handling experience in Heavy Engineering component machining line planning, execution, and establishment.
• Practically exposed to complete machining operations of VMC,HMC, HBM, & CNC part programming FANUC, SEIMENS control.

Desired Profile / Criteria / Skills :

Performance measures:

• Process improvement to reduce cost, waste and rejection Reduce wastage and defects Evaluate operator
• Monitor factory performance in terms of quality, delivery, cost-efficiency, and target improvements with the internal Factory team and taking necessary corrective action.
• Increase the efficiency of operations and Capacity of machine.
• Implement 5S.
• In case of critical issues, discusses with Manager to take proper decisions.

Personal responsibility:

• Responsible for Tool development & Tool Trials, JIG & Fixtures.
• Responsible for Prepare the APQP, PPAP Documents to analysis and take corrective & preventive actions on all the issues reported.
• Development of machining process and programming for new parts manually for large size horizontal boring, Vertical machining, turning, Experience on steel castings machining will be preferred. Cutting tool life monitoring and should take proper action to reduce the consumption cost and cycle time.
• Responsible for ECN implementation & Tool Trial, RFQ, Spec Meeting, Close of event Timely as per customer requirement. Interaction with the engineering team and assist in the design and commissioning of fixtures and tooling necessary for machining new components.
• Training and development of operators to ensure proper execution of the defined processes.
• Prepare reports on performance and progress and present them to senior managers